‌Solid-State Battery: Technology Frontiers

September 25, 2025
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1. Core Technological Advancements

  • Energy Density‌: Leading prototypes (e.g., Toyota’s 720 Wh/kg) achieve ‌2–3× higher‌ than liquid Li-ion, enabling EVs with ‌1,200+ km range‌.
  • Fast Charging‌: 10-minute full charge (vs. 30+ mins for Li-ion) via ‌sulfide electrolyte‌ (ion conductivity: 10⁻² S/cm).
  • Safety‌: Solid electrolytes eliminate flammability risks (no liquid leakage/dendrites).

2. Key Material Races

  • Sulfide Route‌ (Toyota/LG): High conductivity but air-sensitive; ‌cost reduction breakthroughs‌ in 2025.
  • Oxide Route‌ (QuantumScape): Stable but brittle; ‌dry electrode‌ tech lowers manufacturing costs.
  • Polymer Route‌ (Bolloré): Flexible for wearables, but ‌low temp performance‌ remains a challenge.

3. Commercialization Roadmap

  • 2025–2026‌: Semi-solid batteries (e.g., NIO’s 150 kWh pack) enter mass production, ‌$200/kWh‌ (30% premium over Li-ion).
  • 2027–2030‌: Full-solid-state batteries target ‌$150/kWh‌ (Tesla’s Maxwell dry process key).
  • 2035‌: Projected ‌25% market share‌ in EVs (BloombergNEF).

4. Industry Disruption

  • Automakers‌: Toyota, Mercedes, and BYD plan ‌solid-state EVs by 2026‌.
  • Supply Chain‌: ‌Lithium metal anodes‌ (3860 mAh/g) and ‌solid electrolyte films‌ (<20μm) replace graphite/separators.
  • New Markets‌: eVTOLs (e.g., first flight in 2025) and ‌data center UPS‌ systems‌.


  • 5. Global Competition

    • China‌: Leads in ‌semi-solid‌ (Weilai) and ‌sulfide patents‌ (Tsinghua University)
    • Japan‌: Toyota’s ‌cost-cut tech‌ (50% lighter/cheaper) aims for 2026 launch.
    • US/Europe‌: Startups (QuantumScape) focus on ‌high-voltage oxide‌ systems‌.
  • Key Takeaway‌: Solid-state batteries are ‌transitioning from lab to mass production‌, with ‌2025–2026 as the inflection point‌ for EVs and beyond‌.
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